Single-Head Hydraulic Welding Positioner
Skyhook

The JS Single-Head Hydraulic Welding Positioner (Skyhook Model) is engineered to provide maximum precision, operator ergonomics, and safety for welding, assembly, and industrial inspection applications. Equipped with a three-axis hydraulic lifting system, it ensures accurate workpiece positioning, increasing productivity while reducing operator effort.

Its motorized rotation system, driven by a gear reducer and electromagnetic brake motor, provides smooth and precise positioning throughout the operation. The 360-degree rotating mounting system offers exceptional flexibility for a wide range of manufacturing applications.

The equipment incorporates advanced safety features, including two-hand controls, pneumatic locking mechanisms, safety area scanners, and integrated machine safety systems designed in accordance with applicable OSHA, ANSI, and NFPA requirements.

JS Tooling & Engineering delivers a robust, reliable, and production-ready solution, complete with comprehensive technical documentation, operating manuals, and maintenance procedures to ensure long-term performance, safety, and reliability in demanding manufacturing environments.

Key Features

• Hydraulic Lift System: First axis with hydraulic actuators for vertical travel, providing maximum positioning accuracy and load capacity.
• Motorized Rotation System: Second axis driven by a gear reducer and electromagnetic brake motor for smooth, controlled, and safe operation.
• 360° Rotary Workpiece Mount: Third axis featuring a full 360-degree rotating fixture for maximum flexibility during assembly and welding operations.
• Electrical Connectivity:Integrated rotary electrical connector (slip ring) for continuous power and signal transmission.
• Safety Features: Two-hand control station, pneumatic locking mechanisms for the rack-and-pinion lift system and gear-driven rotation system, pressure regulating valve with pressure switch, magnetic safety interlock on the rear access door, and integrated safety area scanner.
• Control System: Electrical control panel with two-hand operation.
• Optional Features: PLC programming and HMI (Human-Machine Interface).

Standard Documentation Included:


• Operator's Manual
• Preventive Maintenance Manual
• Standard Operating Procedure (SOP)
• Autonomous Maintenance (AM) and Preventive Maintenance (PM) schedules
• Engineering Certification and Technical Responsibility Documentation (project documentation supplied in accordance with local regulatory requirements)